Flow and capacity

Sinerga represents an important reference point for those brands that need to outsource the manufacturing process (mixing, filling and packaging) of:

Costumer-Focused

We are able to meet customer's needs by a concrete synergy between (medium and long-term) planning and flexibility. Experience and multidisciplinary scientific know-how allow us to respond promptly or to anticipate the needs of the dynamic dermo-cosmetic industry.

Production

Sinerga's production facilities are able to meet any requirement handling:

Pilot productions;
Semi-scale productions;
Industrial scale productions.

The daily production capacity is 30 tons of semi-processed products with a packaging rate of 125.000 articles.

Our production machines include turbo-emulsifiers and vacuum mixers with a capacity ranging from 125 kg to 12.000 kg. A clean room is available to produce and package Medical Devices.

Filling and Packaging

Our filling and packaging machines include:

Full lines for bottle filling;
Full lines for jar filling;
Full lines for polythene-laminated, co-ex and aluminium tube filling;
Pneumatic fillers for pasty products;
Lines for bottle/ airless bottles.

High-standard quality
Sinerga is a certified firm that guarantees high quality standards: Quality Management System Certification (ISO9001), Quality management systems for the manufacturing of Medical devices Certification (ISO13485); Certification for the Good Manufacturing Practices (GMP) of Cosmetic products (ISO22716).
Furthermore, Sinerga manufactures products with certifications obtained by the most important Eco-certifying bodies.

Structure and computerization

The modern structure of Sinerga facilities and a complete computerized management of the production flow (storage, weighing, manufacturing, packaging and shipping) allow the maximum level of precision, traceability and efficiency. This allows us to offer a lead-time aligned with customers’ requirements.

How it works:

Our modern plant in Gorla Maggiore (VA) is structured with a specific raw materials’ reception area in order to manage all the unloading operations in a quick and secure way.

Sinerga has a storage area of 1500 pallets-rooms. This area is organized by logistic points to assure a more precise and easier identification of goods: the Quarantine area (area for goods awaiting for Quality Control), the Raw Material Area, the Packaging Materials Area, the Semi-finished Products Area, the Eco/Bio Products Area.

The bar code optical reading technology added to the computerized management of our warehouse enables a high level of efficiency in purchasing, movement and consumption, assuring goods' handling according to the FEFO system.

Shipment Area: the shipment area is located just beside the packaging area in order to guarantee the fast and direct displacement of the finished product pallets. This area is equipped with the most modern and efficient infrastructures in order to handle all the operations quickly and with the maximum security. From their entrance up to their transformation process and to the shipment area, goods are electronically monitored in order to ensure their constant checking and their release before the delivery.